Geared Motors

Lenze AC geared motors are ideally suited to constant speed applications with supply of 50 or 60 Hz, as well as operation with frequency inverters. In conjunction with the Motec / Protec built in inverters, they can be used to perform demanding decentralised drive tasks. The range includes the following G-Motion Units, and new G500 range together with smaller fractional geared motors can be found in the next section.

G500-H
Robust Helical Geared Motors for in-line application and characterized by high permissible radial forces, low backlash and a wide range of reduction ratios.

G500-S
Slimline Shaft Mounted Helical Geared Motors, very compact where space constraints are an issue. Characterized by high permissible radial forces, closely stepped ratios and a low backlash.

G500-B
Efficient Bevel Gearboxes for applications where a right angle layout is preferable. Closely stepped ratios, low backlash and high permissible radial forces.

G700-P
These Planetary Geared Motors are an excellent solution for dynamic and cost-optimized applications.

MPR and MPG
Vogel/Lenze Planetary Geared Servo Motors optimum solution for dynamic or highly dynamic applications which require maximum precision

  • GST/g500H –  Helical-Power range 0.06 to 45 kW Robust helical geared motors for general use.
  • GSS /g500B – Helical-Worm-Power range 0.12 to 15 kW Helical-worm gearbox, grey cast iron version.
  • GKR /g500B – Bevel-Power range 0.06 to 7.5 kW Helical-bevel gearbox, aluminium version.
  • GKS/g500B –  Helical Bevel-Power range 0.12 to 45 kW Helical-bevel gearbox, grey cast iron version.
  • GFL / g500S – Shaft-Mounted Helical-Power range 0.12 to 45 kW Shaft-mounted helical gearbox for use when space is at a premium.
  • GKK Bevel-Power range 0.12 to 5.5 kW Monorail overhead conveyor drives for light and heavy load applications.

Lenze Gearboxes for 2023

G500-H Robust Helical Geared Motors


The robust helical gearboxes are characterized by high permissible radial forces, closely stepped speed reduction ratios and a low backlash.

They are available in a 2- and 3-stage design with a torque of up to 123910 lb-in (14000 Nm) and a ratio of up to i=370.

Advantages:

  • Closely scaled in terms of size/torque, allowing optimum adaptation to the machine
  • Standardized shaft and flange dimensions for easy machine integration
  • High degree of efficiency

Can be combined with the following motors:

  • With Lenze Smart Motor m300 at a rated torque of 15.458 and 44.25 lb-in (1.75 and 5 Nm)
  • With IE1, IE2 and IE3 three-phase AC motors according to the ErP Directive in the power range from 0.08 to 60 Hp (0.06 to 55 kW)
  • With inverter-optimized MF three-phase AC motors in the power range from (0.74 to 29.50 Hp) 0.55 to 22 kW
  • With synchronous servo motors and asynchronous servo motors in the power range from 0.33 to 52 Hp (0.25 to 38.4 kW)

G500-S Slimline Shaft Mounted Helical Geared Motors


Planetary, helical and shaft-mounted helical gearboxes are used in numerous industrial applications to produce an axial torque transmission.

For extremely accurate and high torques requirements for high-tech applications, planetary gearboxes are always the right choice.

The helical gearbox comes into its own in numerous industrial applications as a universal and robust gearbox.

Pluggable shaft-mounted helical gearboxes are also suitable as a space-saving alternative, for example in a storage and retrieval unit when the machine structure needs to be as narrow as possible.

G500-B Efficient Bevel Gearboxes


As robust right-angle gearboxes, bevel gearboxes are perfectly suited to roller conveyors. The same applies when it comes to precise operation at the workstation.

This has meant that the bevel gearbox, with its numerous advantages, is now an integral part of most applications.

Helical-bevel gearboxes or helical-worm gearboxes can be used as an alternative, although these are often less efficient or considerably larger.

G700-P These Planetary Geared Motors


The g700 planetary gearbox is an excellent solution for dynamic and cost-optimized applications.

Its high-level of reliability, long service life and excellent scalability make it a precise solution for demanding machine tasks.

Advantages:

  • For applications in which a medium backlash is required
  • High input speed possible: max. input speed 18,000 rpm
  • Wide transmission range: i=3 to 512 in 24 ratios
  • Wide torque range: 44.25 to 7081 lb-in (5 to 800 Nm) in five sizes
  • Lifetime lubrication for any mounting position

Can be combined with the following motors:

  • With synchronous and asynchronous servo motors in the power range from 0.33 to 27 Hp (0.25 to 20.3 kW) 2212 to 17,9670 lb-in (250 to 20,300 Nm)

MPR/MPG Planetary Geared Servo Motors


The combination of Vogel MPR and MPG planetary gearbox and Lenze servo motor is the optimum solution for dynamic or highly dynamic applications which require maximum precision.

These include the tasks that apply on a daily basis to the printing and packaging industry, handling and robot technology, filling and materials handling technology and general mechanical engineering.

The MPR and MPG planetary gearboxes are characterized by an above-average torsional stiffness, combined with a backlash down to one angular minute.

Their combination with MCS synchronous servo motors and MCA asynchronous servo motors creates flexible and particularly energy-efficient solutions which cover virtually every application.

Advantages:

  • Robust planetary gearbox with solid shaft (MPR) or with flanged shaft (MPG)
  • A high level of precision for the application thanks to a low backlash (min. <=1 angular minute)
  • Efficient drive solution with a high degree of efficiency (>= 95 to >= 97%)
  • Any mounting position, which can also be subsequently changed
  • IP65 protection (dust-tight, protection against water jets at any angle)

Can be combined with the following motors:

  • With synchronous and asynchronous servo motors in the power range from 0.33 to 27 Hp (0.25 to 20.3 kW) 2212 to 17,9670 lb-in (250 to 20,300 Nm)

GST In-Line Helical


The excellent performance of these integrated geared units sets them apart. Thanks to the robust cast iron housing, high permissible torques and closely stepped speed reduction ratios, they can meet even the most stringent of requirements. Power range is 0.06 to 45 kW

The gearboxes/geared motors are used in the following areas:

  • Materials handling technology
  • Logistics
  • Transport
  • Industrial handling
  • Packaging technology
  • Building materials industry
  • Stage machinery

Drive-end versions

  • Integrated three-phase AC motors
  • IEC motor adapter
  • Free shaft input

Output-end versions

  • Hollow shaft with keyway or shrink disc
  • Solid shaft with keyway
  • Foot or flange mounting
  • Torque plate with rubber buffer

GSS Helical Worm Right Angle


These economical, low noise 2 and 3-stage helical-worm gearboxes are the perfect compromise between 1-stage worm gearboxes, which offer an excellent price/performance ratio, and helical-bevel gearboxes, which offer a high degree of efficiency. Power ranges from 0.12 to 15 kW

The gearboxes/geared motors are used in the following areas:

  • Materials handling technology, logistics, transport
  • Industrial handling
  • Packaging technology
  • Building materials industry
  • Stage machinery
  • General mechanical engineering

Drive-end versions

  • Integrated three-phase AC motors
  • IEC motor adapter
  • Free shaft input

Output-end versions

  • Hollow shaft with keyway or shrink disc
  • Solid shaft with keyway
  • Foot or flange mounting
  • Torque plate with rubber buffer

GKR Bevel Right Angle


The alternative to worm gearboxes with powers ranging from 0.06 to 7.5kW.

These 2-stage, right-angle gearboxs, for use in low to medium applications are characterised by their high efficiency, lightweight design (thanks to the aluminium housing) and wear-free gear teeth.

With Lenze bevel gearboxes/geared motors, you will benefit from lightweight designs and low life cycle costs  they are efficient, economical and fit for the future!

The gearboxes/geared motors are used in the following areas:

  • Materials handling technology, logistics, transport
  • Industrial handling
  • Building services engineering including air conditioning
  • Packaging technology

Drive-end versions

  • Integrated three-phase AC motors
  • IEC motor adapter

Output-end versions

  • Hollow shaft with keyway or shrink disc
  • Solid shaft with keyway
  • Foot or flange mounting
  • Torque plate with rubber buffer

GKS Helical Bevel Right Angle


The excellent performance of these 3 and 4-stage integrated right-angle gearboxes sets them apart. Thanks to the robust cast iron housing, high permissible torques and closely stepped speed reduction ratios, they can meet even the most stringent of requirements. Powers range from 0.12 to 45 kW

The gearboxes/geared motors are used in the following areas:

  • Materials handling technology, logistics, transport
  • Industrial handling
  • Packaging technology
  • Building materials industry
  • Stage machinery

Drive-end versions

  • Integrated three-phase AC motors
  • IEC motor adapter
  • Free shaft input

Output-end versions

  • Hollow shaft with keyway or shrink disc
  • Solid shaft with keyway
  • Foot or flange mounting
  • Torque plate with rubber buffer

GFL Shaft Mounted - replaced by G-500S


These 2 and 3-stage parallel-axis gearboxes are primarily used as shaft-mounted gearboxes. The gearbox has a space-saving design and is easy to mount. As well as enabling internal power or torque sharing, the output shaft is accessible for further use (e.g. for installing encoders).

The gearboxes/geared motors are used in the following areas:

  • Materials handling technology
  • Process engineering
  • Plastics
  • Food, beverages and tobacco industries

Drive-end versions

  • Integrated three-phase AC motors
  • IEC motor adapter
  • Free shaft input

Output-end versions

  • Hollow shaft with keyway or shrink disc
  • Solid shaft with keyway
  • Foot or flange mounting
  • Integrated torque plate with rubber buffer

GKK Bevel Right Angle


The 2-stage helical-bevel gearbox with disconnect clutch, with its compact dimensions and high radial power capacity, is particularly well suited to materials handling applications, and monorail overhead conveyor drives (EMS).

When combined with a Lenze motor control unit, these products make for optimum automation of in-plant drive tasks. Only low force is required in order to isolate the drive from the output end; disconnecting drives from the process becomes child's play.

The gearboxes/geared motors are used in the following areas:

  • Materials handling technology
  • Automotive industry

Drive-end versions

  • Integrated three-phase AC motors

Output-end versions

  • Solid shaft with keyway
  • Foot or flange mounting
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